Contrabass Digest

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2004-09-19

 
Date: Sat, 18 Sep 2004 20:43:30 -0700
From: tubadave
Subject: Re: [CB] [CB Digest]


Hello folks.
On the subject of wooden instrument crack "filler & repair" glue materials:
I have built guitars & repaired woodwinds with the following product.  http://www.dap.com/retail/retail_detail.cfm?catid=28&subcatid=103&prodhdrid=42
I interned in cabinet making back in 1979. Started my own cabinet/furniture shop in 1981 & operated that business until 1992.
To this day I still accept stringed & other WOOD instrument repairs. The odd thing is that I am more of a wind-instrument player, Owner & have come in contact with many wind instruments over the years. The MOST important part of repairing a Bassoon, clarinet, oboe, recorder, flute is cleaning the crack of ALL contamination before ever thinking of applying ANY product to the offending crack. I prefer warmed alcohol pressurized into the crack. once cleaning has been completed, exposed clean non contaminated wood must be exhibited. glue may be applied provided no wood had to be removed in the cleaning process. before gluing has begun though I suggest blowing air into a balloon which has been placed inside the instrument as a means of controlling the glue material from escaping INSIDE the instrument. the balloon idea works best on bass instruments. I understand that ONE historical means of closing cracks as a temporary measure was to place wax into the crack. If this has been done, there is NO amount of cleaning that will render suitable wood fibers for a proper glue job. this wax type of repair will require the removal of some wood from the crack area in order to allow the strong adhesion of ANY glue material.
Afterward, when all cleanup has been completed, Blackwood, ebony & many rosewood instruments may be color matched using a "sharpie" permanent marker.

This is JUST an rough verbal outline of a process that takes great care & attention. Hope it has helped.

Tubadave
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Date: Sun, 19 Sep 2004 12:13:24 +0200
From: Terje Lerstad
Subject: Re: [CB] [CB Digest]


My 1983 paperclip extended to C can also be taken apart, and I once lost the nut, but it was easy to get a new from France.

I think the units are metric, but I am not able to find any other nut fitting, so it must be some strange dimension. If you lose it, the only solution would be to put in a new (slightly smaller) screw.

Terje Lerstad, Norway

John Kilpatrick wrote:
>Leblanc BBb paperclip - the older sort that comes apart in the middle -
>Can anyone tell me what the thread is for the nut that holds the two halves
>together? I'm always afraid I'll lose it, one day.
>My guess is UNC #4, but that's not easy to check or obtain this side of the
>pond - not one item from my box of old nuts and bolts matches.
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From: "Lelia Loban"
Subject: [CB] Gorilla Glue (or equivalent) on oboes
Date: Sun, 19 Sep 2004 07:41:32 -0400


Eric in MN wrote,
>The topic of cracks in head joints of oboes and
>how to repair them (I understand virtually impossible)
>was approached by someone who works with wood
>(read: carpenter) with the idea of putting a product
>called "Gorilla Glue" on/in the crack.  The benefit of
>this glue is that it expands (I'm guessing ont to the tune
>of 3500psi or something ridiculous like that!).
>
>I'm curious if this is a viable option or not.

I use Gorilla Glue in repairing old instrument cases.  There are several other brand names of similar gap-filling adhesives.  These are very strong glues that expand a great deal, and work quite well if I need to tighten up an old case lid that's loose because of minor edge rot or because mice have gnawed into it, for instance.  Also, if screws or rivets have loosened because some are missing and the extra sideways stress on the other ones has ground out the holes in the wood too much, but not enough to demand larger hardware, then a dab of Gorilla Glue on the screws before reinserting them can set them tightly.

I wouldn't use Gorilla Glue on an instrument, though, because the amount the glue expands is hard to predict, and sometimes doesn't happen until hours after the glue is applied.  Strange stuff.  If it expands lumpily into the bore, it's hard to sand down in there.  This glue dries brown and would make a repair look obvious if the instrument is black wood.

Chuck Guzis wrote,
>>If this were my instrument, I'd give the nice folks at
>>Ferree's Tools a call.  This is an instrument-repair
>>supply house; they're helpful and they'll sell retail to
>>non-professinals (and they take credit cards).
>>
>>Here's their web site:
>>
>>http://www.ferreestools.com/

Yes.  I like this company.  Ferree's sells the "Hot Stuff Glue and Grenadilla Chip Kit" for filling cracks in black, wooden instruments.  Hot Stuff is a cyanoacrylate glue that is similar to Super Glue, but formulated to soak completely into the grenadilla chips (fine sawdust).  The catalogue has instructions.  I repaired a chipped clarinet tenon with Hot Stuff.  The appearance blends so well that I can't even find the repair now!  This is an Eb clarinet that I haven't played much, but so far, the repair has held.

Ferree's also sells an epoxy glue with a solvent, as Jet Magic, which is black for clarinets and oboes, and Clear Magic, for fiberglass sousaphones and bassoons.  I bought some but haven't tried it yet.  The literature says it won't rot and "resists oil, water and acids.  It can be tapped, drilled or sanded."

For plastic instruments, there's "Jet Black Shellac Sticks," best applied with a "Crack Slick Spatula," a simple brass iron with a curve on one side and a comfortable wooden handle, for reaching into the bore and smoothing out the shellac.  I cleaned up some minor damage to student clarinets with this stuff, and smoothed the shellac with a flat-headed screwdriver the first couple of times I used it, but the spatula works better.  Though I've never replaced a tenon, Ferree's sells a special shellac spatula for that job, too.  Another product I haven't tried is "Weld-On ABS Glue," for broken sockets. 

For anybody who salvages grubby old garage sale and flea market instruments, the Ferree's catalogue is a must.

Lelia Loban
America can do better: Kerry and Edwards in 2004!



---------------------------------------------------------

Date: Sun, 19 Sep 2004 08:46:30 -0400
Subject: [CB] Heckelphone/Con-O-Sax
From: Ron Follas


I remeber seeing a poster of all the Conn instruments in the late 1950's. Included were a bass sax and a Conn-O-Sax. While I own a bass sax, I have never seen a Conn-O-Sax (live) and wish I could be in New York to join you. Hope all goes well.

In your e-amil you stated:
>
> The Conn-O-Sax: an American Answer to the Heckelphone
> Paul Cohen, Conn-O-Sax
> Selections to be announced

The Conn-O-Sax may look like a Heckelphone but it is in the key of F and has a slightly larger range than an English horn.  Wouldn't that make it "the American answer to the English Horn"?  I don't think there were any American made English horns until recently.

Ron Follas

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From: "Glen Sargent"
Subject: [CB] gorilla glue/cracks
Date: Sun, 19 Sep 2004 08:48:33 -0400

While I mostly lurk on this forum, I have been a repair tech for 25 years, and other repair shops from all over the US send me cracks to deal with because my work has never yet reopened, and it is practically invisible when done.  I strongly advise against any glue said to expand to fill - any more expansion could open the crack even further!  The object when repairing a crack is three-fold: first, stabilize the wood so it doesn't want to crack any further; second, reinforce with either pins or carbon fiber bands; third, fill and refinish.  I use ground up grenadilla dust saturated with a super thin CA glue for a filler - when done right it blends almost perfectly, just a bit shinier than the surrounding wood, and seals flawlessly.  This is not a job for the inexperienced - very easy to destroy a perfectly salvageable horn with bad crack repair.   I welcome any questions you might have - this isn't rocket science, but a lot of practice helps!

Glen Sargent
NK Music Co.
Maine

---------------------------------------------------------

Date: Sun, 19 Sep 2004 08:16:24 -0500
From: jim
Subject: Re: [CB] gorilla glue/cracks


> This is not a job for the inexperienced - very easy to destroy a
> perfectly salvageable horn with bad crack repair.

Mr. Bean fixed Whistler's Mother, I don't see why I can't jump right in with a mere oboe...

Jim


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